EPS foam recycling machine

Recycle the plastic waste to make profit

EPS (Expanded Polystyrene) plastic is a lightweight, rigid, and versatile material made from fused polystyrene beads. It is commonly used for insulation, packaging, and cushioning due to its low cost and good insulation properties. However, EPS is non-biodegradable and takes a long time to decompose in landfills. Its production also involves petroleum-based chemicals, contributing to pollution. Therefore, efforts are being made to explore eco-friendly alternatives to minimize its environmental impact.

APPLICABLE MATERIALS

BRIEF DESCRIPTION

The EPS hot melting machine uses a 4-axis crushing blade design. Two parallel blade shafts symmetrically hold the blades, and the blades on the two shafts are arranged in a staggered manner. The blades on each shaft are evenly distributed along the shaft when viewed from the same direction. The first and last blades on each shaft form a 90° angle.
When the 4-axis crushing blades are in operation, the two parallel blade shafts with different rotation directions start rotating, creating a downward wave-like clamping effect, causing the material to continuously move downward. After being cut by the cutting blades, the material is crushed into smaller chunks. Then, the material is blown into a storage bin by a fan for storage of a certain quantity, and later it is melted in the hot melting machine.
The material is conveyed by a high-speed rotating screw into the heating barrel. The main screw conveys and heats the material to a molten state, and then extrudes it. The hydraulic blades cut it into chunks for easy storage and transportation.

WORKING PROCESS

UNIT INTRODUCTION

Belt Conveyor

Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.

Crusher

Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.

Friction Washer

Belt conveyor for plastic scrap feedingl automatically, Feeding speed adjustable by inverter controller according to the feeding amount.

Silo

Capacity: 10 cubic meters Silo Material: Filter Canvas Weight: 50kg

Hot melt machine

Motor power: 22KW Screw diameter: 200-250 Screw speed: 110rpm Output: 200~250kg/h Weight: 1500kg

Electrical components

The main electrical components are all Siemens

TECHNICAL DATA

Model GS-HM 100 GS-HM 200 GS-HM 400
Screw diameter Φ100 mm Φ180-120mm Φ180-120mm
Screw length 1050mm 2500mm 2500mm
Screw speed 150 r/min 110 r/min 110 r/min
Capacity 40-50Kg/h 80-120Kg/h 180-200Kg/h
Screen hole diameter 40mm 50mm 50mm
Extrusion center height 300mm 366mm 366mm
Motor power 5.5kw 15kw 22kw
Heating power 4kw 10kw 14kw
Crusher motor power 1.5kw 2.2+2.2kw 2.2+2.2+2.2+2.2kw
Crusher blades quantity 9sets 9+10sets 9+10+9+10sets
Crusher rotation speed 110 r/m 110 r/m 110 r/m
Size(L*W*H) 1410*1085*1600mm 2030*1400*2050mm 3400*1880*2550mm
Weight 1000kg 1800kg 2500kg

COOPERATION PARTNER

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